Customised Rolling Mills

Our business builds customized rolling mill projects which address specific needs within metal processing industries. Custom-made systems offer several advantages through their unique design which included both increased operational efficiency and better product quality as well as optimised manufacturing processes.

Customisation and Flexibility

Bowers Jones’ custom-made rolling mill projects provide multiple choices suitable for the specific requirements of metal processing markets. Our projects offer specific designs that match production requirements for optimised performance and output levels.

Custom solution designs enable the processing of various materials while meeting numerous product specifications. Mill roll arrangements can be designed to deliver maximum performance while improving product quality and minimising waste. The ability to customise manufacturing processes allows businesses to optimise their production methods, resulting in better productivity and market competitiveness.

Improved Efficiency and Productivity

Our bespoke and custom designed projects often see significant improvements in manufacturing efficiency and productivity by streamlining production processes, reducing downtime and maintenance requirements, and increasing throughput and production capacity.

Enhanced Product Quality

Bespoke rolling mill projects offer significant advantages in terms of product quality control. These custom solutions provide precise control over rolling parameters and enable manufacturers to achieve consistent product dimensions and superior surface finishes.

This level of control is crucial for meeting the increasingly stringent quality standards demanded by various industries. The ability to fine-tune every aspect of the rolling process ensures that the final products meet and often exceed customer expectations, enhancing the manufacturer’s reputation for quality and reliability in the market.

Cost-Effectiveness

Investing in a custom-designed rolling mill might initially seem pricey, but it’s a smart move that pays off in the long run. Here’s why:First off, these tailor-made systems are incredibly efficient. They’re designed to fit your specific needs, which means they work better and use less energy. This translates to significant savings on your energy bills over time.Secondly, you’ll see a big drop in waste. Because the equipment is built exactly for your products, you’ll have fewer rejects and use materials more efficiently.Lastly, these custom mills are built to last. They’re designed with your particular operations in mind, so they suffer less wear and tear. This means you won’t need to repair or replace parts as often, saving you a bundle on maintenance costs.

Custom Designs

We can tailor any aspects of your Roll Mill, including:

Tailored roll profiles and materials Optimised roll cooling and lubrication systems Specialised surface treatments for improved wear resistance Custom-designed entry and exit systems Automated coil handling and packaging solutions Integrated quality inspection and sorting systems

Our tailored solutions enable companies to meet their customers’ evolving demands while optimising their production processes for long-term success.

The Bowers & Jones approach

Expert design, consultation & technical support

Our team of experienced technical staff is always on hand to provide expert assistance, consultation, and advice to our valued customers.

Whether you have questions about our roll tooling products, need help troubleshooting an issue with your mill equipment, or require guidance on the best practices for maintenance and operation, our knowledgeable and ISO 9001 certified team is here to help.